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Concrete Forms (help soon concrete setting!)

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  • 13-10-2006 9:46pm
    #1
    Registered Users Posts: 1,091 ✭✭✭


    Does anyone know when I should start finishing concrete. Currently I have a garage floor and two steps setting, the pour finished at 6. It's tamped off and floated now but it still seems a bit soft (9:45pm) I'm just wondering when I should remove the forms from the concrete and do the finishing touches (edges, texturing etc) I though I would be able to judge when, but now I'm not too sure. I've also read that I should float it again, any thoughts on that.
    So if anyone has any help and you are looking at this tonight (Fri 13th) please let me know.
    Thanks


Comments

  • Registered Users Posts: 1,246 ✭✭✭Qwerty?


    are you refering to finishing the edges of steps, i.e. with a special trowel? if do, do it straight away when still soft. But you dont take the formwork off ril it's set


  • Registered Users Posts: 1,091 ✭✭✭KAGY


    Yep, that would be it. Thanks, off to do it now...
    The second floating seems like a waste of time really.


  • Registered Users Posts: 1,246 ✭✭✭Qwerty?


    just make sure theres a decent nap on the steps, so in icy weather they won't be slippy. Then trowel the edges to bullnose them.


  • Registered Users Posts: 1,091 ✭✭✭KAGY


    All done now, the steps where just about right, I was able to work up a bit of paste to get a smooth edge, the brush was able to give a good nap. I think I know now why people do a second float, it's for a surface finish.

    For anyone who come across this thread looking for tips see below, I hope it's not too brief, but I've just come in from finishing off and I've a chilled can calling me...
    Job
    We were doing a 5x7.5m garage floor at 115mm depth and 150deepx400out steps at our back and patio door. This took about 4.5m^3, we used 30Nm concrete, with fine (10mm) aggregate. cost €350
    We used the rising walls as the form / box for the floor (making sure they were level first) and simple forms for the steps. I put a 150mmx45deg chamfer on the corner, just because it looks nice
    Nail a 2x2 batton to the wall either side of the forms, and nail the forms to these. I found out that blocks don't keep them in place when you dump the concrete in!
    tools
    Bull float; large wooden float, large round edge metal float, edging tool
    lots of shovels and rakes and a wheelbarrow.
    we used a 5.8m 9x2 board as a tamp
    3 men (or big women!)
    step by step (no pun intended)
    1. From delivery of concrete... most poured into floor, remainder poured onto spare damp proof. (about 25 min)
    2. drag a board across to roughly level the concrete, have someone pull the excess away from the board with a rake to make it easier, and to fill in any hollows that appear.
    3. tamp the board on the concrete to compact it then see-saw the board to give a final level (work on about 1m at a time) (we took about an hour)
    4. Move the rest of the concrete into the step forms, use a similar method scaled down to level it
    5. run the bull float back and forth to even out the ridges the board made (10 min)
    6. run a trowel around the inside of the forms in a sawing motion, this makes it easier later on
    7. leave it to set a bit before finishing, it should resist hand pressure, I left it for about 4 1/2 hours after the pour, this was probably too long
    8. run a soft brush over the surface for grip then do the edges with the edging too, work towards the corners so you don't drag the conc away from them


  • Closed Accounts Posts: 11 tedser


    i wonder could any1 help ,im pouring a concrete floor for a cladding shed 20 ft x13ft.do i need 2 use damp proof and how high can i go with shed without planning permission,how deep should the concrete be,tnx


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