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Radiators not heating house adequately

  • 16-01-2020 01:34PM
    #1
    Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭


    I had a new oil heating system installed last year but it was connected to existing underfloor pipework that's been in place for 20 years. The radiators, hot water cylinder, and the Grant Vortex boiler are all brand new and everything was sized and installed by professional plumbers.

    I just find that when I have the system on for 2 hours it just barely takes the chill out of the air. My parents have the same boiler in their house and the house is a similar size and their house is almost uncomfortably warm when the heating is on for 2 hours. My radiators get hot but you can put your hand to them no problem.

    There's no zoning or anything it's all one loop. Each rad has Westbridge thermostatic valves all set to the max value of 5. The boiler thermostat just has a slider indicator on it rather than numeric values but it's about 75% of max. The plumber said it shouldn't be set much higher than that or the overheat cutoff will kick in. The pressure gauge is telling me that it's 20psi at cold and about 25psi after 2 hours on.

    All the radiators are bled and they're all heating evenly so I don't think there's an airlock or sludge in the system. Any suggestions on what could be the issue here (if any)?


Comments

  • Registered Users, Registered Users 2 Posts: 3,612 ✭✭✭swampgas


    Off the top of my head (and I'm no expert) ...
    Maybe the hot water cylinder is sucking all the heat out of the flow?
    How big is the cylinder? And how hot is the hot water coming out of the tap?
    Is there a manual valve where you can stop the flow through the cylinder and see if the rads get any warmer?

    Having no zoning at all (not even for HW) wouldn't be something I'd be happy with myself.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    swampgas wrote: »
    Off the top of my head (and I'm no expert) ...
    Maybe the hot water cylinder is sucking all the heat out of the flow?
    How big is the cylinder? And how hot is the hot water coming out of the tap?
    Is there a manual valve where you can stop the flow through the cylinder and see if the rads get any warmer?

    Having no zoning at all (not even for HW) wouldn't be something I'd be happy with myself.

    The plumber said at the time that the piping under the floor was one loop and to make it zonal would have added a lot of expense so we opted to leave it as it is.

    He said if I wanted to heat water in summer using oil rather than the immersion I should turn off all the valves in the rads so I'm certain it's not zoned. There might be a manual valve though. The hot water in the tank is very hot, much too hot in fact. Could be that you're right about that being the cause.


  • Registered Users, Registered Users 2 Posts: 3,612 ✭✭✭swampgas


    The plumber said at the time that the piping under the floor was one loop and to make it zonal would have added a lot of expense so we opted to leave it as it is.

    He said if I wanted to heat water in summer using oil rather than the immersion I should turn off all the valves in the rads so I'm certain it's not zoned. There might be a manual valve though. The hot water in the tank is very hot, much too hot in fact. Could be that you're right about that being the cause.

    It does sound like it. No easy fix though :(


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    I wonder if I completely shut off the valve going into the hot water cylinder and just let the immersion heater take care of that would it help. I might have to get the plumber back out to review.


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    The cylinder, when up to temperature, will not take any more heat from your system but will be heated to whatever the boiler setpoint temperature is, if you shut the cylinder (balancing) valve and then reopen it 3/4 to 1 full turn open then you have some other problem if your rads/room still aren't heating up normally.
    If they were heating up OK before the boiler change then the circulating pump may have been renewed as well and you might have a look at its make/model number and present setting, also the Grant manual should show what the setpoint heating range is and you can then calculate what the 75% setting is.

    I think the boiler setpoint range is 65C to 75c so 75% should be ~ 73C which should be fine.


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  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    John.G wrote: »
    The cylinder, when up to temperature, will not take any more heat from your system but will be heated to whatever the boiler setpoint temperature is, if you shut the cylinder (balancing) valve and then reopen it 3/4 to 1 full turn open then you have some other problem if your rads/room still aren't heating up normally.
    If they were heating up OK before the boiler change then the circulating pump may have been renewed as well and you might have a look at its make/model number and present setting, also the Grant manual should show what the setpoint heating range is and you can then calculate what the 75% setting is.

    I think the boiler setpoint range is 65C to 75c so 75% should be ~ 73C which should be fine.

    Thanks John,

    It's likely not the cylinder stealing the heat then because I keep the immersion heater on all the time anyway. The water is never cold.

    It wasn't just the boiler that was replaced, the entire system is brand new other than the underfloor pipework so I'd be surprised if this was anything to do with the components of the system failing. The one thing standing out to me is that the system doesn't really pressurize as much as I thought it would. I thought at 20psi (about 1.3 bar) at cold to 25psi (about 1.7 bar) at temperature was a small enough jump. Could this be contributing to it?

    If it matters the house is approx. 190sq m and it's a bungalow. The expansion tank is in the attic directly above the hot water cylinder.


  • Registered Users, Registered Users 2 Posts: 5,024 ✭✭✭gifted


    Have you tried turning off the radiators and cylinder and see does that heat the underfloor heating? ...could be an air lock or something restricting the flow of water in underground heating pipework.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    gifted wrote: »
    Have you tried turning off the radiators and cylinder and see does that heat the underfloor heating? ...could be an air lock or something restricting the flow of water in underground heating pipework.

    It's not underfloor heating as such, it's just the standard plastic piping moving the water to the rads. I'd probably need a thermal camera to check that. The thing is that all of the radiators are heating evenly and there's no dead spots, it's just that it isn't near hot enough to warm the house. It's not an insulation issue either, if I light the stove in the living room which is a big room with vaulted ceilings the room is lovely and warm even the next morning.


  • Registered Users, Registered Users 2 Posts: 9,050 ✭✭✭Markcheese


    Have you radiators with the pipes running them underground or underfloor heating ?

    Slava ukraini 🇺🇦



  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Markcheese wrote: »
    Have you radiators with the pipes running them underground or underfloor heating ?

    Radiators with the pipes running them underground. No underfloor heating.


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  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    OK then.
    Rads may be undersized.
    Rads may not be emitting their rated output due to poor circulation rates. This is why I asked for pump make/model/operating mode/speed setting.
    Boiler may be undersized. If you time (in secs) the burner ON time and OFF times with all rads opened up then knowing the boiler output you can work out how much heat is being emitted by the rads which will tell a lot IMO.

    The E.vessel(s) pressure rise depends on the E.vessel(s) volume, the total system volume and the mean boiler water temperature. If I knew the E.vessel(s) volume and the total number of rads I can give a fairly good estimation of the boiler return temp.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Super thanks John. I'll get those values this evening and update the thread. Thanks all.


  • Registered Users, Registered Users 2 Posts: 9,050 ✭✭✭Markcheese


    What's the temperature set at on the boiler ?
    A lower temperature is more efficient but takes a lot longer to heat the house ,(can depend on your lifestyle too ,when your at home ect )

    Slava ukraini 🇺🇦



  • Registered Users, Registered Users 2 Posts: 1,257 ✭✭✭Pete67


    If you have not already check the balancing valve at the coil on the hot water cylinder. It's usually a gate valve installed at the lower of the two coil connections. If this valve is open too much most of the circulation will be through the coil (giving you plenty of hot water) but the radiators will be effectively bypassed and will get very poor circulation, which will result in lukewarm or even cold rads. The bypass valve should be closed fully, and then opened 1/2 to 1 turn only.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Thanks all for the input. Wasn't able to time the boiler because my wife had the heating on when I got home so I'll see about that in the morning.

    The expansion tank is a Citral unit. ps 4 bar max, precharge 1 bar (1.5 bar max). The boiler is a Grant Vortex 50-90 (15-26). It's heating 9 radiators of varying sizes and 2 towel heaters and we're hoping to add 2 more radiators in the future. Plumber was aware of that when he sized everything. I double checked the stat on the boiler it's probably more like 60% than 75% of max.

    Regarding the cylinder it's exactly as described with a gate valve on the bottom and it was fully open so I closed that and opened it 1 full turn for now to see if it makes a difference.


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    You have to time the burner ON/OFF times with the heating on so not sure what you mean.
    Your boiler is factory set at 23kw so those times above will be very informative, ie taken with all rads I/s and with boiler on for at least 2 hrs.

    The pump details would also be very informative.

    The E.vessel capacity in litres ditto, Is this Citral unit externally fitted because I think that boiler comes with its own 10 litre internal one but your installer may have decided your system required that external one, if fitted.

    Edit: my latest info is that your boiler ( if a boiler house model) should/is set to 21 kw output and doesn't have a internal E.vessel


  • Registered Users, Registered Users 2 Posts: 4,942 ✭✭✭blackbox


    My first check would be to see if the boiler is actually getting hot enough. There could be a problem with it's temperature controller.

    By hand, you should be able to determine if the pipes coming out are much hotter than your rads. If they aren't, turn it up. If they are, your pump may need adjustment.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    John.G wrote: »
    You have to time the burner ON/OFF times with the heating on so not sure what you mean.
    Your boiler is factory set at 23kw so those times above will be very informative, ie taken with all rads I/s and with boiler on for at least 2 hrs.

    The pump details would also be very informative.

    The E.vessel capacity in litres ditto, Is this Citral unit externally fitted because I think that boiler comes with its own 10 litre internal one but your installer may have decided your system required that external one, if fitted.

    Edit: my latest info is that your boiler ( if a boiler house model) should/is set to 21 kw output and doesn't have a internal E.vessel

    Sorry John I thought you meant measure how long it takes for the boiler to go from cold to when it stops firing at temp. That's fine I can check that later.

    I don't see a separate pump on the system other than the shower pump. Is this something that would be in the external boiler house or connected to the boiler outside?

    The expansion vessel is 25 litres and is in the attic directly above the hot water cylinder.
    blackbox wrote: »
    My first check would be to see if the boiler is actually getting hot enough. There could be a problem with it's temperature controller.

    By hand, you should be able to determine if the pipes coming out are much hotter than your rads. If they aren't, turn it up. If they are, your pump may need adjustment.

    Thanks I'll check that out too!


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    That's fine re the timing, that will really tell a lot.

    The circulating pump is normally very close to the boiler, all modern A rated pumps (if fitted) have several modes of operation, some of these modes will not give you the required circulation, get as many details as possible but do not change any settings just yet.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Ok I'll take a look when I get home. Just for reference I looked at the manual for the boiler last night and this is the info I got:

    Burner: Riello RDB1
    Heat Output (factory settings): 23kW
    Stat range: 65C -75C

    If there's any other info about the boiler needed I can find it. Thanks again all.


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  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    No, from my point of view anyway, just the circ pump info and the test result(s) later.


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    Ok I'll take a look when I get home. Just for reference I looked at the manual for the boiler last night and this is the info I got:

    Burner: Riello RDB1
    Heat Output (factory settings): 23kW
    Stat range: 65C -75C

    If there's any other info about the boiler needed I can find it. Thanks again all.

    One other item to check out even though very unlikely to be your problem.
    When the burner cuts out make sure that the circ pump is still running (by feeling/listening to it), it should only stop when the boiler is stopped.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Hi John,

    Just got those numbers now. The boiler took 177 seconds to come back on after stopping. Heating on about 2 hours at the time.

    The pump is a Grundfos Alpha 1L but I can't find any meaningful numbers for it anywhere.


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    Thanks but how long doe the BURNER run for again before cutting out, I presume that the 2 hours refers to the heating actually being switched on?.
    I presume you don't mean burner run time of 2 hours then off for 177 secs then burner firing again for 2 hours?


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    No sorry I meant the heating was on for 2 hours, while it was still on I waited for the burner to stop firing, timed it until it kicked back in.

    Just timed how long the burner ran for there before cutting out and it was 237 seconds.

    The pump is running continuously


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    Very good so the burner cycle time is 414 secs (177+237) and the burner run time % is, (237/414)*100, 57.2% which means the boiler output (=rads output) of 23*57.2% = 13kw.
    On would think that 13 kw even in a reasonably well insulated house should be adequate, today my 4 bed cavity BLOCK house is being kept at 21/22C with a boiler output of 7 kw.

    Your rads should possibly be capable of > 13 kw output but you would have to measure them up or ask installers for the outputs.
    In the mean time have a look at the LED (traffic) lights on your pump (see page 10 of the attachment), and see what they are indicating, take your time and write down the colours and sequence.
    If I am interpreting the file correctly then one green is constant speed 1 (lowest and pretty useless), one green followed immediately by one orange is constant speed 2 (reasonably OK for most installations) and one gteen followed immediately by two orange is constant speed 3 and the highest pump setting which will give the greatest circulation and highest rad output but may be noisy.
    For the moment anyhow, just see if you can what the lights are indicating.


  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Thanks so much John your help is very much appreciated. The lights on the pump are 1 green and 2 orange on constant. No flickering etc even when the burner isn't operating. Based off all of the input so far and thanks to everyone for that, it could only be the cylinder balancing valve being fully open that caused it. I haven't changed anything yet to make sure I've completely eliminated any other possibilities so I'll give that a shot this evening!


  • Moderators, Home & Garden Moderators Posts: 6,478 Mod ✭✭✭✭Wearb


    Thanks so much John your help is very much appreciated. The lights on the pump are 1 green and 2 orange on constant. No flickering etc even when the burner isn't operating. Based off all of the input so far and thanks to everyone for that, it could only be the cylinder balancing valve being fully open that caused it. I haven't changed anything yet to make sure I've completely eliminated any other possibilities so I'll give that a shot this evening!
    If your cylinder was up to temp during your run time test, then you heat from the boiler has to be going somewhere else. If balancing valve was fully open and flow was short circuiting through the coil. The boiler should have run for a much shorter time and had a longer off time.

    John is way better at this sort of thing than I am and I just jumped in here with my thoughts.


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    That's quite right because the deltaT across the rads will increase due to reduced flow resulting in reduced rad output/heat demand.

    I installed a A rated pump (Wilo Yonis Pico 6M) over a year ago simply out of interest and did a good few flow tests (cold) with it, I run it normally in a 4M PP (proportional pressure) mode but carried out a few runs in constant pressure mode (CP) at 4M and with HW coil only I/s it pulled 24W ~ = 12 LPM, all rads only I/S, 30W ~ = 17 LPM and with HW coil&all rads i/s exactly the same ie 30W & 17LPM so the cylinder had to be robbing the rads or vica versa.
    Having said that, even though I have a cyl coil balancing valve (also a motorized valve) I have always run with the balancing valve full open but because the cylinder is only calling for heat for maybe 1 hr/day and I have my boiler (+heating) enabled for 15 hours/day then I don't notice any adverse effect.

    Many many years ago when I had a open fire back boiler fitted and a very weak circulating pump I used to throttle the coil balancing valve to only 1/4 of a turn open (no motorized valve) and still had bags of water, I'd say that 1 turn open on a gate valve is, on reflection, too much, probably, a 1/4 to 1/2 is plenty.


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  • Registered Users, Registered Users 2 Posts: 2,117 ✭✭✭adocholiday


    Thanks again all, particularly John. I adjusted the balancing valve as suggested and I bumped up the stat a bit on the boiler. Not sure if it's just a placebo effect but the house was certainly a bit warmer yesterday evening for it. Still nowhere near the heat my parents get with more or less the same setup but that could be down to a host of other factors including their boiler being adjusted to a higher setting than factory. It's also possible that my rads are undersized in the larger rooms but that's another issue. For now I'm just glad there doesn't appear to be anything technically wrong with my setup.


  • Registered Users, Registered Users 2 Posts: 23,812 ✭✭✭✭mickdw


    Any improvement in actual rad temperature?
    You said you could easily handle the rads when heat is one.
    Something seems very wrong there.


  • Registered Users, Registered Users 2 Posts: 3,661 ✭✭✭John.G


    Thanks again all, particularly John. I adjusted the balancing valve as suggested and I bumped up the stat a bit on the boiler. Not sure if it's just a placebo effect but the house was certainly a bit warmer yesterday evening for it. Still nowhere near the heat my parents get with more or less the same setup but that could be down to a host of other factors including their boiler being adjusted to a higher setting than factory. It's also possible that my rads are undersized in the larger rooms but that's another issue. For now I'm just glad there doesn't appear to be anything technically wrong with my setup.

    Mickdw's point above is interesting, I have my (Firebird) boiler SP at 75C and I can't keep my hand on the top of the rads (can maybe just for 5 secs or so), I certainly know that they are very hot. I would be surprised if your boiler stat SP and actual water temperature are vastly different but I suppose the only way to reasonably remove any doubt is to get hold of a infra red temperature scanner which, while it won't give you a accurate reading, will give some indication of the true temperature. Another probably easier way (since you have no HW cylinder control) is to measure the hot water temperature with a household thermometer after ensuring no one has drawn off any appreciable amounts of hot water and take the reading at the end of your 2 hour heating period.

    Now, assuming (for the moment) that the actual temperature is at your selected SP of ~ 75C then you can consider a number of reasons as to why your house is "cold".

    One is that you are simply not letting the heating on for long enough bearing in mind that, from cold it takes ~ 25 to 35 minutes to heat up the system water contents so you are only left with a real heating time of ~ 1.5 hrs in a 2 hour heating period, I'd say my house takes at least this or longer to feel any way comfortable, I have a roomstat (controlling 2 rads) on my main living room area (TRV's on the 8 remaining rads) and I leave the heating on for 15 hours/day with a average heating demand of 5 to 7 kwh/hr depending on the ambient temperature and the wind strength since I have suspended floors.
    Re your boiler output vs your parents', if the boiler cuts out within say a max of 35/40 minutes after a cold start then its certainly not underpowered IMO, also it is apparently outputting 13kw when up to temperature and cycling so well within its power output range.

    Two is that your rads are simply under sized, when you get the time just measure one of your biggest (or coldest) rooms and then measure the width and height of the rad(s) in this room and use the attachment below to give you its rated output (page 9), for example, assuming a double panel rad with twin convectors, type 22, then a 1200X500 rad will give 1729 watts or 1.73kw and so on, then divide the rad output in watts by the room area (M2) and see what number you come up with.

    Three is that your circ pump is underpowered (unlikely) if you have another look at the nameplate you should see its head output in meters(x10), you will see something like Grundfos 15 130 60 its the last two digits that are important, ie the 60, if its 40 then you have a 4M head pump which would be a bit on the weak side in spite of running at its highest setting.

    Four (and last?) is that your system has a automatic bypass valve fitted(ABV), fitted in the horizontal bit of pipe in the attachment, with black adjustment knob.
    this is rarely but sometimes is recommended/installed with oil fired boilers, its fitted between the flow and return and it may be fitted anywhere but is sometimes installed in the boiler house, fairly close to the boiler, its purpose is to maintain a minimum flow through the boiler and also to prevent boiler overheat at shutdown, if you see one of these anywhere check the setting, it is indexed something like 0 to 0.6 or maybe 0 to 6 (or something like that) and see what its present setting is.

    The above will keep you going for the afternoon.


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